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Item To evaluate the influence of repeatability and reproducibility on the overall process variations by using the measurement system analysis(UMT, Lahore, 2015) Zaghum Shafqat Chahal, Zeeshan Aslam, Mir Arsalan Ali and Raheel Mustafa GhummanIn manufacturing industries, where parts/products are manufactured, variation is observed from time to time in the parts manufactured. Sometimes these variations are caused due to faults n the measurement system, For making decisions regarding the processes, actual facts and data are required and we need to know where the variations origin from. For this we use the Measuring System Analysis to find out the contribution accuracy errors (biasness and linearity) and precision errors (repeatability and reproducibility) make and their impact on the overall process variation. This research thesis is conducted in an automobile industry which manufactures (and assemble at some points) parts and engines for mainly tractors. The company was receiving complaints for engine transmission parts not meeting the requirements although the company quality records showed that all part were inspected to be ok. This lead to the question of variance arising due to measurement system hence MSA was implied. After conducting the ‘Measurement System Analysis,’ it was unearthed that the company had negligible accuracy issues (as the instruments were recently calibrated) and precision issues (repeatability and reproducibility) contributed majorly to the overall process variance. The reason for these errors was the skills of operators, lack of training, standardized methods and absence of fixtures.Item CNC desktop machining center (prototype)(UMT, Lahore, 2015) Haseeb AnwarThis final year project describes the design and development of computer numeric control. For this purpose, I used driver board, Motors and software to control this machines hardware. In this report details of the design criteria of hardware, principle of operation as well as the testing and verification of the systems are presented. While performing this project my main focus was on gaining an improved understanding of machining and the different factors that contribute to part quality. For this purpose, primary machine shop skills had to be acquired that provided me an opportunity to mill and drill a class of components to specified dimensions. Before I started for each component, a detailed drawing was created that was helpful in shaping and constructing all the components.Item Industrial optimization by using bydrogen gas and gasoline oil as a fuel to produce electricity at Suraj Fertilizer(UMT, Lahore, 2015) Zeeshan Saleem, Sohaib Murtaza, Umair Ashraf and Yasir HussainItem Analysis of warehouse management system(UMT, Lahore, 2015) Usman Saeed and Muaaz ShahidItem Reduction of waste by using value stream mapping in Kohinoor mills limited(UMT, Lahore, 2015) Alyas Ali, Kamran Abbas, Fahad Ikram and Ahmad JawadPurpose of this report is to inform about the lean tool value steam mapping. It itself is not a strategy but imply different strategies in this tool for the improvement. It is used to differentiate non-value added activities from the value added activities. It creates an image about the material flow and information flow in products and services. Many other organizations are using this method because by using this method they come to know about their problems and improves the processes by several techniques. It includes information flow from top management to workers and from the suppliers to the customers. As lean has been developed it is being implied in different industries for the improvement of the material and service flow. In this report value stream mapping is implemented in Kohinoor Textile Mill located at manga mandi Multan road. For this purpose firstly the six key performance factors are identified. Secondly different process are carried out to for the improvement of these factors. These key factors are 1) efficiency 2) lead time 3) work in process 4) defects 5) transportation. When these KPI's are identified the data regarding them is collected. The current state map is being drawn and non-value added activities are being identified and are eliminated for the purpose of improvement. Lean principles are applied, solutions are presented and future sate map is drawn which shows all the improvements made in the current state map. All the plans made are then implemented to achieve the future state map. Results are quantified and compared with the current state map. By the implementing of this technique the non-value added activities are eliminated and effective use of the resources and removal of the wastes is done so that the value added activities are done effectively. This report also emphasizes the VSM’s important role in the fabric production.Item Energy audit of master molty foam head office(UMT, Lahore, 2015) Umer Aftab, Omer Ashraf, Abubakar Saddique and Muhammad MubasharIn this project we studied energy being utilized in Master Molty Foam Head Office (M.M.Alam Road Lahore). We studied every single device and appliance being used there. We also studied the frequencies of utilization of devices that consumes electricity and incur cost. Then, using a variety of methods, including surveys and data collection and monitoring appliances, and analysis of energy use, and achieve and maintain optimal energy procurement and throughout the organization of their to use effectively suggest some serious brainstorming and research session. Due to this project in any industry or organization, and the energy, labor and material is found to have three operating costs is to make sure. A potential cost savings or cost of the administration of each of the above elements were to approach, energy will always appear as the best mattress. This importance and increasing need for saving energy project will results ultimately in higher profits and good repute of the company.Item To reduce production lead time by eliminating non-value added activities using work study in Nishat mills limited(UMT, Lahore, 2015) Zain Abdul Hafeez, Talha Arshad, Hassan Butt and Jamal NasirThis thesis contains process flow of product and the methods used in Nishat Mills Ltd. Nishat Mills Ltd is a leading textile company in these days and it is equipped with latest machinery, highly qualified management and skilled labor. The organization is making many products at same time, Dream is one of them. Dream is a costly and time taking product in sewing unit because it takes much labor and resources than other products. Major causes were identified by analyzing the complete process using method study. The product DREAM faces many problems during its manufacturing. The mains problems faced were, longer production lead time, and high manufacturing cost, communication gap between the workers and supervisor, uncleanliness of production floor, non-availability of tool tip at the sewing stations. In all the operations of sewing unit have much setup time to perform these operations. By observing every operation it came to know that the worker was doing their process not properly, then data was collected by using the time study technique and problems were resolved.Item Assembly line balancing(UMT, Lahore, 2015) AHSAN NAZIR and ABDUL WAHAB KHANItem Cost benefit analysis of automated storage & retrieval system for car parking(UMT, Lahore, 2015) Zain -ul-Abideen, Muhammad Ehsan Ghani Khan, Muhammad Irfan and Mohsin RasoolThe growing number of cars in Pakistani metropolitans is adding to vehicular emission, congestion and exerts tremendous pressure on limited available parking space. It is impossible to provide more space in the old constructed markets. This affects the people adversely in every area; especially the commercial activities, as people are hesitant to shop at markets where car parking is not possible. It adds to the anxiety, frustration, safety and security problems. So the need of the better parking solution is acute. An automatic parking is space saving and cost effective alternative and at the same time resolves traffic congestion issues, minimize accidents on roads and other stress injuries. Main purpose of the research is to check the feasibility of automated storage and retrieval system for car parking. First step is the realization of problem, as there are a lot of traffic problems arising due to increasing number of vehicles on road. To determine the parking problems, a customer survey is conducted at Liberty Lahore. Result of this survey show that people are not satisfied with existing parking. By consulting various Government organization like Lahore parking company, TEPA and Environment protection Department, Punjab encouraged us that the need of installing such problem solving project is essential. After acquiring cost details from International Manufacturers and calculating all benefits that can be extracted from this project, help us to perform Benefit cost ratio analysis. After that we have reached to an optimal solution. The results of this study are that this project is feasible at Liberty Lahore. Furthermore this project could be made more economical if the Government subsidize this project.Item Development of portable table-top 3-axis CNC milling machine(UMT, Lahore, 2015) Abdul Rehman, Asif Abbas, Muhammad Ismail and Muhammad Mustaeen QureshiThe main purpose of developing the portable table top 3 Axis CNC milling machine is that it can be used wherever machining work is required on light materials. It was developed considering the wood workers so that they can do their job with great accuracy and in less time. There is a feasibility to change this machine for heavy operations. The most important factor in developing this machine is that it has been developed according to the concept of design for disassembly means it can be assembled and disassembled easily and can be moved from one place to another with great ease. The portable table top cnc milling machine can perform the milling operations like side milling, engraving, drilling and cutting etc. within less cost. Anyone can have this machine as the overall beauty of this machine is that it is very cheap and affordable.Item Process parameter optimization of wire EDM on aluminum and D2 tool steel by using Taguchi method(UMT, Lahore, 2015) Mohammad Sameem Arshad and Zeeshan AyyubuIn EDM wire one of the key factor is surface unevenness. The consequence of procedure on the unevenness of aluminum and surface of D2 steel is investigated. The method used for the parameter optimization is known as Taguchi method. WEDM technology is suitable for cutting hard materials. WEDM precise and more accurate. Brass is used for cutting. Two materials are used for aluminum and D2 tool steel cutting. Time use, OFF time, the wire feed, the feed rate is used as input parameters. On the other hand, all parameters are kept constant. Surface roughness is measured by using a surface profile meter.Item Implementation of lean six sigma at Ayesha knitwear to reduce the rejection rate of garments(UMT, Lahore, 2015) Sibghatullah, Mian Farhan Ali, M. Omer Ali Khan and Muhammad AqibAs we see it is worldwide rivalry among the organization so it’s inflexible for one to earn profits without plummeting the denial rate of manufacturing goods. Denial rate of any good plays a vital part for customer fulfillment and financial circumstances of any company. Denial rate grounds an undeviating consequence on profit margin of a good and reduces the eminence of the product. Hence organizations are besieged to lessen denial rate throughout the manufacturing processes by using diverse quality techniques, scrutiny all through dissimilar operations, instigating modifications and severe quality checkups where rate of imperfections are high. Extraordinary denial rate in garments due to diverse number of blemishes during sewing is key problem encountered by Ayesha Fabrics. This project holds significant importance from the industries perspective because of customer discontent and financial losses being faced by the organization. Lessening in the denial rate is the project in which it is effectively attempted to prompt-out bases along with numerous other factors by adopting Lean Six Sigma approach. It was certain to device Lean and DMAIC methodology in sewing department where extraordinary denial rate of stitched garments was detailed. This exploration presents a broad study with concentration on implementation of Lean Six Sigma. The key aim of this exploration is to present DMAIC process of Six Sigma. The hurdles were being practically recognized in garments manufacturing industry during exploration. It was than measured to classify the range of difficulty so that it may be eradicated or condensed. Microsoft Excel and Minitab is being used for the statistical analysis. A prime resolution will be proposed along with areas of enhancement with reduced denial rate and offer a noteworthy financial welfares.